Handling wastewater is a dirty job that can only be managed effectively by the use of right techniques. The tasks are made a reality by use of belt press systems which deploys the entire dewatering process through the use of automated stages. They are basically used to squeeze the moisture content level and volume from flocculent. They are widely deployed in a wider range of industrial settings such as mining, pharmaceutical, chemical, food, and sewerage treatment plants.
The presses use a tensional force to create a contracting effect on flocculent injected into the system. The process is unceasing in nature. It involves a pre-treatment phase which is ensured by the gravity sludge flow, wedge pressuring and then concluded by the actual dewatering phase. The process is continuous in order to ascertain that every waste discharge is dewatered. It also a legal activity that mandates industrial firms to carry out unceasingly.
The systems are manufactured by stainless steel metal frames and high-grade plastics. Their shafts are the only metallic components made from carbon steel which is coated with solid polymer. Other components include the thickener, flocculent dosing pump, and sludge station. The posterior section comprises a compressor and a conveyance outlet for the dewatered sludge.
Their mechanical structure consists of an unceasing chain of rollers which are entrenched in between the steel walls of the dewatering device. The system has both the inflow and outflow chambers which form a greater portion of the entire structure. The inflow chamber provides a smooth flow of sludge into the system whereas the latter offers an outlet for dry sludge removal.
The system is made up of highly mobile parts which are susceptible to wear and tear effects. This is however counteracted by manufacturing them with the cutting edge materials that offer a higher degree of resistance and protection. This widens their useful life. In addition, other parts such as the compressor are exposed to the sludge being dewatered. This makes them more vulnerable to abrasive and corrosive agents. The defect is corrected by coating them with a plasma coat.
The press system attracts lots of advantages to the production department that has installed it. They yield to a high efficiency when dewatering due to use of successive and geometry of different roles. They are also energy efficient and consume low polymer at the central shaft. The presses have a high corrosion resistance which makes them durable and reliable in their service life. Their automated control system of the moving belt is protected against displacement.
Moreover, the systems are availed with belt position, drives, velocity and tension control system sensors. They are also coupled with an air pressure protection system. They all allow room for complete automation of sludge treatment units. Their electric sensors and drives are highly protected against ambient air and moisture thus preventing corrosive processes.
Thus, the effectiveness of the dewatering systems in fostered by the use of cutting edge manufacturing designs. This has increased their efficiency in operation-ability. They have a broad base of applications in a number of industrial settings that have massive effluent emission.
The presses use a tensional force to create a contracting effect on flocculent injected into the system. The process is unceasing in nature. It involves a pre-treatment phase which is ensured by the gravity sludge flow, wedge pressuring and then concluded by the actual dewatering phase. The process is continuous in order to ascertain that every waste discharge is dewatered. It also a legal activity that mandates industrial firms to carry out unceasingly.
The systems are manufactured by stainless steel metal frames and high-grade plastics. Their shafts are the only metallic components made from carbon steel which is coated with solid polymer. Other components include the thickener, flocculent dosing pump, and sludge station. The posterior section comprises a compressor and a conveyance outlet for the dewatered sludge.
Their mechanical structure consists of an unceasing chain of rollers which are entrenched in between the steel walls of the dewatering device. The system has both the inflow and outflow chambers which form a greater portion of the entire structure. The inflow chamber provides a smooth flow of sludge into the system whereas the latter offers an outlet for dry sludge removal.
The system is made up of highly mobile parts which are susceptible to wear and tear effects. This is however counteracted by manufacturing them with the cutting edge materials that offer a higher degree of resistance and protection. This widens their useful life. In addition, other parts such as the compressor are exposed to the sludge being dewatered. This makes them more vulnerable to abrasive and corrosive agents. The defect is corrected by coating them with a plasma coat.
The press system attracts lots of advantages to the production department that has installed it. They yield to a high efficiency when dewatering due to use of successive and geometry of different roles. They are also energy efficient and consume low polymer at the central shaft. The presses have a high corrosion resistance which makes them durable and reliable in their service life. Their automated control system of the moving belt is protected against displacement.
Moreover, the systems are availed with belt position, drives, velocity and tension control system sensors. They are also coupled with an air pressure protection system. They all allow room for complete automation of sludge treatment units. Their electric sensors and drives are highly protected against ambient air and moisture thus preventing corrosive processes.
Thus, the effectiveness of the dewatering systems in fostered by the use of cutting edge manufacturing designs. This has increased their efficiency in operation-ability. They have a broad base of applications in a number of industrial settings that have massive effluent emission.
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